LYAPL1-20 Ampoule Bottle Water Needle Washing, Drying, Filling and Sealing Linkage Production Line

Service Hotline


Contact: Chanut Choylee


Mobile phone: 095-354-5465


Email : chanut@tachocraft.co.th

Product Introduction

Equipment Overview:

Overview of Linkage Line:

This linkage production line consists of LYQCL series vertical ultrasonic bottle washing machine, LYASMR series tunnel type hot air circulation sterilization oven, LYAGF series ampoule vertical filling and sealing machine, etc. The appearance of this linkage production line is simple and beautiful, occupying less space and easy to clean, suitable for the production of small volume injection filling and sealing of 1-20ml ampoules. It can complete the linkage operation of ampoule spraying, ultrasonic cleaning, flushing, air flushing, drying sterilization, cooling, filling, sealing and other process steps in drug production. The design concept of the linkage line is advanced, with a reasonable structure and stable performance, providing equipment and technical support for the aseptic production of drugs, and complying with the relevant requirements of the current national drug production quality management standards (GMP).


Performance characteristics:

∅The vertical ultrasonic bottle washing machine adopts a combination of ultrasonic online cleaning and water and gas independent separate alternating spray cleaning. It is currently the most popular cleaning equipment internationally, with the best cleaning effect and visible foreign object detection effect. It has a wide range of adaptability and low bottle breakage rate. Throughout the cleaning process, independent spray needles are used for water and gas, and each spray needle only fixes one cleaning medium to complete one flushing and cleaning process, avoiding cross contamination and no dead corners, which meets the requirements of the new version of GMP.

∅The tunnel type hot air circulation sterilization oven adopts laminar flow principle and hot air high-speed sterilization process, which can complete the entire production process of preheating, drying sterilization, cooling to bottle discharge in a sealed tunnel to reach A-level standard laminar flow environment. It is currently the most popular and most effective drying and sterilization equipment internationally, with uniform heat distribution, good heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power-off protection, and automatic air pressure adjustment system.

∅The ampoule vertical filling and sealing machine adopts a male desktop design structure, and the screw dial can automatically complete the separation and feeding of bottles, pre nitrogen flushing, filling, post nitrogen filling, preheating, and wire drawing sealing. It runs smoothly and has a high yield of qualified products

∅The entire line adopts advanced intelligent electronic control technology and a simple and intuitive human-machine interface, realizing the integration of mechanical and electrical design. It can be controlled through front and rear linkage and single machine operation, ensuring the normal operation of the entire line. It can also display the machine's operating status and fault display, self diagnosis of faults, fault analysis and troubleshooting methods, and achieve automated control of the entire production process.

Product parameters

Product model

LYQCL100+LYASMR 620/43+LYAGF8

LYQCL120+LYASMR 620/48+LYAGF10

LYQCL120+LYASMR 620/48+LYAGF12

Adapt to specifications

1-20ml National Standard Ampoule Bottle

1-20ml National Standard Ampoule Bottle

-20ml National Standard Ampoule Bottle

Yield (1-2ml)

16000-22000 units/hour

22000-28000 units/hour

26000-34000 units/hour

Production volume (5-10ml)

8000-12000 units/hour

12000-18000 units/hour

15000-20000 units/hour

Production volume (20ml)

5000-7000 units/hour

6000-9000 units/hour

9000-12000 units/hour

Clarity

>99%

>99%

>99%

Damage rate

â‰Ī 1% (entire line)

â‰Ī 1% (entire line)

â‰Ī 1% (entire line)

Loading error

Âą 0.5-2% (according to pharmacopoeia standards)

Âą 0.5-2% (according to pharmacopoeia standards)

Âą 0.5-2% (according to pharmacopoeia standards)

Fresh water consumption and pressure

0.2-0.4Mpa/0.6-1.0 m3/h

0.2-0.4Mpa/0.6-1.0 m3/h

0.2-0.4Mpa/0.6-1.0 m3/h

Clean compressed air consumption and pressure

0.3-0.6Mpa/35-80 m3

0.3-0.6Mpa/35-80 m3

0.3-0.6Mpa/35-80 m3

Sealed gas

Gas (liquefied gas)+oxygen, hydrogen oxygen gas, natural gas

Gas (liquefied gas)+oxygen, hydrogen oxygen gas, natural gas

Gas (liquefied gas)+oxygen, hydrogen oxygen gas, natural gas

Oxygen consumption

0.2-0.3Mpa、1.2-1.5m3/h

0.2-0.3Mpa、1.2-1.5m3/h

0.2-0.3Mpa、1.2-1.5m3/h

Gas consumption

0.1-0.3Mpa、1.5-2.5m3/h

0.1-0.3Mpa、1.5-2.5m3/h

0.1-0.3Mpa、1.5-2.5m3/h

Exhaust air volume

3500-4100 m3/h

3500-4100 m3/h

3500-4100 m3/h

Net weight

7800(kg)

7800(kg)

7800(kg)

Total power

įšĶ72kw 380V50HZ

įšĶ91kw 380V50HZ

įšĶ91kw 380V50HZ

External dimensions

Approximately 9940 × 2260 × 2445mm

Approximately 10100 × 2260 × 2445mm

Approximately 10600 × 2260 × 2445mm

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