LYXLP2-25 penicillin bottle water needle (liquid) linkage line

Service Hotline


Contact: Chanut Choylee


Mobile phone: 095-354-5465


Email : chanut@tachocraft.co.th

Product Introduction

summary:

This linkage production line consists of LYQCL series vertical ultrasonic bottle washing machine, LYASMR series tunnel type hot air circulation sterilization oven, LYKGF series filling and capping machine, LYZG series capping machine, etc. The appearance of this linkage production line is simple and beautiful, occupying less space and easy to clean. It is suitable for the production of small capacity injection of 2-30ml penicillin bottles, and can complete the linkage operation of more than 20 process steps such as water spraying, ultrasonic cleaning, flushing, air flushing, drying sterilization, cooling, (pre flushing nitrogen), filling, (post flushing nitrogen), plug sorting, plug pressing, cap sorting, cap rolling, etc. for the production of penicillin bottles. The design concept of the linkage line is advanced, with a reasonable structure and stable performance, providing equipment and technical support for the aseptic production of drugs in pharmaceutical factories, and complying with the relevant requirements of the current national drug production quality management standards (GMP)


Performance characteristics:

The vertical ultrasonic bottle washing machine adopts a combination of ultrasonic online cleaning and water and gas independent separate alternating spray cleaning. It is currently the most popular cleaning equipment internationally, with the best cleaning effect and visible foreign object detection effect. Moreover, it has a wide range of permeability and low bottle breakage rate. Throughout the cleaning process, independent spray needles are used for water and gas, and each spray needle only fixes one cleaning medium to complete one flushing and cleaning process, avoiding cross contamination and no dead corners, which meets the requirements of the new version of GMP.

The tunnel type hot air circulation sterilization oven adopts laminar flow principle and hot air high-speed sterilization process, which can complete the entire production process of preheating, drying sterilization, cooling to bottle discharge in a sealed tunnel to reach A-level standard laminar flow environment. It is currently the most popular and most effective drying and sterilization equipment internationally, with uniform heat distribution, good heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power-off protection, and automatic air pressure adjustment system.

The filling and capping machine adopts a male desktop design structure, and the transfer and feeding of bottles can be automatically separated and fed by a dial synchronous belt. It features reciprocating tracking filling, linear continuous capping, and rotary horizontal vacuum pressure capping. It is currently the most popular, stable, and high-yield filling and capping equipment internationally.

The capping machine adopts the principle of small knife side follow-up rolling capping, and the blade can be slightly adjusted in the up-down and circumferential directions, which is more suitable for domestic packaging materials. It has good adaptability and smooth capping without damage.

The entire line adopts advanced intelligent electronic control technology and a simple and intuitive human-machine interface, realizing the integration of mechanical and electrical design. It can be controlled through front and rear linkage and single machine operation, ensuring the normal operation of the entire line. It can also display the machine's operating status and fault display, self diagnosis of faults, fault analysis and troubleshooting methods, and achieve automated control of the entire production process.

Product parameters

Product model

LYQCL80+LYASMR620/48+LYKGF8

LYQCL100+LYASMR620/48+LYKGF10

LYQCL120+LYASMR620/55+LYKGF12

Adapt to specifications

2-30ml national standard penicillin bottle

2-30ml national standard penicillin bottle

2-30ml national standard penicillin bottle

yield

16000-12000 units per hour

6000-18000 units per hour

6000-26000 units per hour

Clarity

>99%

>99%


Damage rate

≤ 0.5% (entire line)

≤0.5%(the whole line)


Loading error

± 0.5-2% (according to pharmacopoeia standards)

±0.5-2%


Fresh water consumption and pressure

0.2-0.4Mpa/0.6-1.0 m³/h

0.2-0.4Mpa/0.6-1.0m³/h


Clean compressed air consumption and pressure

0.3-0.6Mpa/35-80m³/h

0.3-0.6Mpa/35-80m³/h


Pass rate of Jia Sai

≥99%

More than 99%


Qualified rate of capping

≥99%

More than 99%


Vacuum pumping speed

60m ³/h (external configuration)

60m³/h(external distribution)


Exhaust air volume

3500-4800 m ³/h

3500-4800 m ³/h


Net weight

9000(kg)

9000(kg)


Total power

About90kw380V50Hz

About93kw380V50Hz

About 110KW380V50Hz

External dimensions

About12600×2260×2445mm

About 12600×2260×2445mm

About13200×2260×2445mm

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